It is a common problem that the Horizontal Ribbon Mixer generates noise during operation, and effectively controlling the noise level is of great significance to the comfort of the working environment and the health of the operators.
First of all, from the perspective of equipment design and manufacturing, a variety of measures can be taken to reduce noise. Select high-quality motors and reducers, which have smooth operation and relatively low vibration and noise. Reasonably design the shape and layout of the spiral ribbon to reduce the impact and friction of the material during the mixing process, thereby reducing noise generation. At the same time, strengthen the structural stability of the equipment to avoid additional noise due to equipment resonance.
In terms of installation, ensure that the mixer is installed on a stable and solid foundation, and that all components are tightly and firmly connected. Using suitable shock-absorbing pads and anchor bolts can effectively reduce the vibration transmission during equipment operation, thereby reducing noise.
For the Horizontal Ribbon Mixer that is already in operation, noise can be controlled through regular maintenance and care. Replace worn parts such as bearings, gears, etc. in time to ensure the normal operation of the equipment and reduce abnormal noise caused by component wear. Lubricate the equipment to ensure good lubrication between various moving parts and reduce friction noise.
In terms of material handling, control the amount and method of material input. Avoid putting too much material in at one time, which will cause the equipment to overload and generate loud noise. Optimize the feeding speed and position of the material so that the material can enter the mixer evenly to reduce impact and collision.
In addition, equipping operators with protective equipment such as soundproof earplugs or soundproof covers can also reduce the impact of noise on the human body to a certain extent.
In actual application, the noise level of a chemical company's Horizontal Ribbon Mixer seriously exceeded the standard due to long-term operation and lack of maintenance. After a comprehensive overhaul of the equipment, replacement of worn parts, strengthening of basic fixation, and protection training for operators, the noise was successfully controlled within a reasonable range and the working environment was improved.
In short, controlling the noise level during the operation of the Horizontal Ribbon Mixer requires comprehensive consideration of equipment design, installation, maintenance, and material handling, and taking effective measures to achieve the purpose of reducing noise, protecting the environment, and ensuring the health of personnel.
